If you are in the food production industry, you have likely experienced the frustration that comes with the cyclical variations in the demand of your products. During the high demand season, your factory gets swamped with orders and you have to ramp up production. While during the low demand season, most of your facilities and equipment remain idle.
Battling with how to deal with these highs and lows is something that every small-scale manufacturer has to struggle with. And in most cases, this is a battle that can sometimes end up causing a company to lose out on opportunities and in some cases, end up with a lot of debt in their balance sheets.
However, this does not always have to be the case. This is because a company can invest in affordable industrial robots. Given how advanced most modern robotic systems are, they might just be the solution that most small-scale and medium-scale manufacturers need. The following are some of the way through which these robots can help improve the food production chain during busy seasons.
During the busy seasons, your facility needs to be running at capacity. Unfortunately, human beings can only give so much. They cannot work non-stop. They have to take breaks, and at the end of the day, they need to go home.
An industrial robot does not need a break. It can work as continuously as you need it to. Therefore, you can have the robot working on tasks overnight. This is so especially when it comes to tasks that are simple and repetitive enough and which don’t need a human’s input. Doing this will definitely increase your manufacturing plant’s output.
Reallocation of employees
Most employees are capable of doing more than one job. Employees who cut packaging material can also help out when it comes to loading packages to trucks. They may also be good at generating new business or liaising with existing clients in order to plan product deliveries or payment processing. However, they may not be able to do all these things at the same time.
Deploying robots can help relieve such employees from the low-skill tasks. This will enable them to be more useful to the company. As such, you will be able to get the most out of your employees during the busy seasons. It will help you maximize your plant’s potential.
Reduced injury risks
It is normal for dedicated employees to want to pitch in as much as possible. While this inclination comes with the best of intentions, it usually backfires. This is because when employees work for longer hours, they lose concentration. They tend to make mistakes that they would otherwise not make. The pressure to do more also makes them susceptible to making mistakes. This can be very dangerous as it can cause them to injure themselves. It can also pose a risk to their colleagues.
For as long as they have been properly programmed, industrial robots don’t make mistakes. They also don’t lose concentration, even when they are continuously working at a fast pace. Using them during the busy season will therefore make your facility safer and will thus reduce the incidences of workplace-related injuries.
Better quality control
Advanced robotic systems are very precise. They are also consistent when it comes to executing their assigned tasks. An increase in the speed with which they do these tasks never interferes with their accuracy or precision.
On the other hand, the output from human beings tends to vary depending on how fast they work. This can really affect the quality of your products, especially during the busy seasons when the pressure to produce more is at a high.
Therefore, you want to protect your brand from variations in quality, you should opt for industrial robots. They will be able to increase output on the production line without variations in quality. Furthermore, you can use these robots to check the quality of your products right before they are shipped to your customers.